SENIOR PROCESS ENGINEER -Manufacturing/ Electrical/ Electronics/ Automation

Responsibilities:

• Conceptualize, develop, implement and release production processes during Product Engineering Process (PEP) and Product Transfer Process (PTP) projects for new products introduction within its required quality, costs and timeline.
• Lead & participate in Improvement Projects (SIP, CIP) on demand.
• Lead and own 2 production technologies as Process Engineer during PEP/PTP project and as a Local / Global Technology Owner (LTO / GTO) a. Molding Technology – Injection Molding, Over Molding, Hotmelt Molding, Connector over-molding etc. b. Cable Harnessing Technology – Cut & Strip, Crimping, etc.
• Lead and own 2 product groups (Molded plastic part & cable / connector) as a Local Product counterpart for Production / Business Unit  / Innovation Unit  / Research & Development
• Participate & Deliver results in Projects at SEA regional level and if needed at Global Projects
• Plan and manage own budget & timeline & communicate with Supply Chain project leader
• Discuss the design & production process concept (DFM / DFA)
• Participate actively in Risk Assessment (P-FMEA or similar tools)
• Select the most suitable technology (from Technology supermarket or similar) & perform feasibility studies if required
• Prepare process qualification plan
• Technical management of reliability test & qualification process with Quality department
• Prepare machine requirements, develop the process parameters, evaluate and qualify different material, create work instructions
• Perform machine, fixture and process releases using standard methodology (MSA, capability studies) and software (e.g. Minitab, qs-STAT)
• Request, consult and release fixtures which impact product / process quality
• Prepare new machine set-up, operation, maintenance procedures
• Perform prototype build, follow-up pilot run and troubleshoot process problems during the build
• Define the critical process parameters, prepare process control plan, and provide training to staff

Requirements:

• Bachelor’s Degree in Mechatronics / Electronic / Mechanical / Material Science Engineering or equivalent.
• At least 07 years working professional experience in manufacturing with /process engineering in molding environment, preferably in mechatronic / electronics / mechanical or automotive products.
• Possess theoretical & practical knowledge & experience to industrialize & introduce new products as a Process Engineer, following industrial standard procedure like APQP, DFSS, etc.
• Possess in-depth theoretical (material science, methodology) & industrial relevant (mold & machine-related) experience in the molding (must-have) and cable harnessing area.
• The molding knowledge should be in the following area:
• material property & flow (viscosity, pressure, temperature)
• part-form simulation, review & verification (drawing design simulation)
• mold design understanding (steel properties, roughness, hardness & mold structure)
• mold simulation, review & verification (material, cavity layout, gate layout, shot weight, cooling, hot runner, material flow, temperature control, pressure control, etc)
• machine and parameter setup & verification & maintenance
• mold setup & verification & maintenance
• defect analysis & problem solving related to molding
• The cable harnessing knowledge should be in the following area
• Cable cutting & stripping machine verification and setup
• Cable crimping machine & tools setup and verification acc. to industrial standard
• Connector over-molding process setup and verification
• Have project management skill, able to plan and adapt quality, cost, time depending on different scenario.
• Good problem solving skills with track record
• Understand preventive maintenance methodology & execution
• Good English skills
• Good computer skills: Ms.Office, Outlook, Excel,….
• Salary: Negotiable